Blade Cutting at a Glance
- ThicknessUp to 300 mm
- LengthUp to 12000 mm
- WidthUp to 3500 mm
- Lead time1 to 2 weeks
Taken from the capabilities table below, as the page states them. Confirm the capacity for your material and part at quotation.
Leveraging over the skills of our qualified team of professionals, we are instrumental in offering wide range of Wear Classifier & Blade Cutting. Analyzing particles in clean hydraulic fluids is easy and can be accomplished with most of today's standard particle counters. These have adequate capacity to bear harsh industry environments. Available in safe packaging, these can be customized as per the requirements of our customers.
Reading the text: The wording is machine-paraphrased. The sentences about analysing particles in clean hydraulic fluids and particle counters are about particle-counting instruments, not about cutting or blades. What the page offers is classifier and blade cutting: send the drawing, material and thickness.
Features
- No periodic oiling is required
- Outstanding wear resistance
- Reduction in noise level
Features: The features (no periodic oiling, wear resistance, lower noise) are the original’s statements about classifier blades. How long a blade lasts depends on the material, hardness and duty.
CNC Plasma Profile Cutting Services Capabilities
| Cutting Action Type |
|
|---|---|
| Equipment |
|
| Current | 400 A |
| Cutting Axis | 4-Axis |
| Intended Cutting Material |
|
| Cutting Thickness | Up to 300 mm |
| Cutting Length | Up to 12000 mm |
| Cutting Width | Up to 3500 mm |
| Tolerances | Tightest in Industry |
| Inspection |
|
| Production Volume | Prototype to Production |
| Typical Lead Time | 1 to 2 weeks |
Reading the capabilities: The thickness, length and width are the capabilities this page states; the Plasma Cutting page lists up to 64 mm in carbon steel in a cutting area of 15000 × 3000, so confirm the capacity for your material and part. “Tightest in Industry” is a claim, not a tolerance: state the tolerance you need on the drawing. The lead time of 1 to 2 weeks is the page’s typical figure and depends on quantity and the plate supply.
Additional Information on CNC Plasma Profile Cutting Services
| Industry Focus |
|
|---|---|
| Intended Application |
|
| Industry Standards |
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| File Formats |
|
Reading the standards and formats: ISO 9001:2008 has been replaced by ISO 9001:2015 and the certificate copy on the Quality Policy page shows an expiry date of 2 August 2017; ask for current certificates, including the AWS D1.1 certification if your work needs it. “AutoCAD Inventor” most likely means two formats, AutoCAD and Inventor, and the drawing formats you can send are listed with DWG and PDF.
How the Five Cutting Services Differ
Champak Industries lists five cutting and wear-part services. The table summarises each from its own page; the capacities are as each page states them.
| Service | What it covers | Capacity or use (from the pages) |
|---|---|---|
| PLASMA | Plasma profile cutting of carbon, low and high alloy steels | Up to 64 mm carbon and 50 mm stainless; cutting area 15000 × 3000 |
| WEAR PLATE CUTTING | Cutting wear and high-strength plate, full sheets or cut to order | Plate from 3 mm to 4 in thick |
| LINERS | Wear liners made from 400 HB and 500 HB plate for bulk-handling conveyors | Conveyor, skirt and loading-area liners |
| BLADES (this page) | Classifier and blade parts, with CNC plasma profile capabilities listed | Up to 300 mm thick, 12000 mm long, 3500 mm wide |
| WEAR STEELS | AR 400 / 500 and HB 400 / 500 wear plate, chute and wear-resistant liners | Dump bodies, conveyors, chutes, crushers, mining |
The Plasma Cutting page and the Wear Classifier & Blade Cutting page list different plasma capacities. Confirm the thickness, size and material of your part when you send the drawing. See Cutting Services for the overview.
What to Send for a Blade Cutting Quotation
| Item | What to include |
|---|---|
| Drawing | PDF, DWG or DXF with dimensions, hole positions and tolerances |
| Material | Grade and standard, for example AR 400, S690QL or ASTM A387 Gr 11 |
| Thickness and quantity | Plate thickness in mm and the number of parts or total weight |
| Edge requirement | Plain cut edge, bevel for welding or other edge preparation |
| Supply | Plate supplied by Champak Industries, or free-issue plate |
| Delivery | Destination, required date, packing and marking instructions |
Wear Classifier & Blade Cutting: Frequently Asked Questions
01What does the blade cutting service offer?
CNC high-definition plasma profile cutting of classifier and blade parts, with a dual-head beveling system for straight and contour bevels and 4-axis cutting.
02What capacity does the page list?
Cutting thickness up to 300 mm, length up to 12000 mm and width up to 3500 mm; the Plasma Cutting page lists a different capacity, so confirm it for your part.
03Which materials are listed?
Stainless, carbon, alloy, mild, spring and tool steel, structural steel, and aluminium, copper, brass, Inconel and Monel alloys.
04Which drawing formats can I send?
The page lists AutoCAD, Inventor, PDF and DWG.
05How long does it take?
The page gives a typical lead time of 1 to 2 weeks; it depends on quantity and plate supply.
06Which industries does the page name?
Agricultural, mining, aerospace, military, construction and contract manufacturing; applications include lifting equipment, truck cranes, wear parts, boom components, frame rails and storage tank components.
07Which certificate should I request?
An EN 10204 3.1 mill test certificate for the plate showing grade, heat number, chemistry and mechanical properties.
08How do I get a quotation?
Send the drawing, material and grade, thickness, quantity, destination and required date through the enquiry form, by WhatsApp or by phone on 0982 0944 724.